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Home > News > Injection

Smart and highly efficient injection molding machines draw attention

Source：Adsale Plastics Network Date ：2024-04-24 Editor ：RC
Copyright： This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

Smart and efficient injection molding machines are put under the spotlight in the manufacturing industry. These advanced machines adopt cutting-edge automation and control technologies to optimize injection molding process, resulting in higher productivity, improved quality, lower energy consumption and reduced costs. 


Chen Hsong debuts two-platen servo drive machine


At its booth, Chen Hsong (Booth: 5.1C32) highlights various injection molding machines, one of which makes its world debut – SUPERMASTER TP-SMART two-platen servo drive injection molding machine.


The TP-SMART is a revolutionary upgrade to the popular TP series of advanced two-platen machines from Chen Hsong. Built upon patented and proprietary technologies, TP-SMART smartly and effectively addresses all major pain points on operating two-platen machines in a single attempt. It is suitable for applications in sectors such as railway, automotive, new energy, etc. 


Chen Hsong_TP-SMART_480.JPG

SUPERMASTER TP-SMART two-platen servo drive injection molding machine makes its debut at CHINAPLAS. 


Another highlight is the MK6 PRO. As the new “professional” grade of the MK6 series, the machine not only inherits high reliability and non-compromising performance from the MK6 series, but also adds a brand-new, next-generation, high-end computing control platform, meticulously fine-tuned mechanics and hydraulics, and state-of-the-art control algorithms. 


Chen Hsong also showcases SPARK AE Series all-electric injection molding machine, an all-electric product line ideal for production of mass volume, fast cycle, high precision and demanding parts with the lowest power consumption level in the industry and superior long-term stability. The SPARK AE series is particularly suitable for medical, automotive parts, E&E and toys production.


Fu Chun Shin introduces energy-saving multi-component machine 


Fu Chun Shin (Booth: 4.1C18) showcases the FB-300Re which is a PET + TPE dual-material, dual-color, multi-component molding system with an electric injection unit. It is equipped with a 1-in-1 crisper mold (box + lid) and a SEPRO automated take-out system. The molding cycle is about 30 seconds. 


The space occupied by the machine is reduced by 15% when compared with machines in the same specification. The overall rigidity of the new clamping mechanism is increased by 15%. The mold load is increased by 10%, and with a high-end electric turntable, the speed is increased by 10%.


The movable mold and the large column are designed to have no contact, the opening and closing speed of the mold is increased by 15%. The injection unit is configured with linear slide rail, which saves energy by 10%. The piping adopts new technology with no welding design. The system accuracy is higher, and the response speed is increased by 20%.


Arburg demonstrates LSR application with electric Allrounder


Arburg (Booth: 4.1D42) presents a production cell centered around an electric Allrounder from the Golden Electric series and demonstrates liquid silicone rubber (LSR) application with it.


With a clamping force of 1,000 kN, LSR cylinder and vacuum equipment, the electric Allrounder 470 E Golden Electric injection molding machine produces valves made of LSR for use in cars. Using an 8-cavity mold, eight LSR components weighing 0.8 grams each can be produced in a cycle time of around 55 seconds. Injection is sprueless and takes place directly via a pneumatic cold runner system.


Arburg_480.JPG

Arburg demonstrates LSR application with the electric Allrounder 470 E Golden Electric machine. 


A Flexlift 10 linear robotic system, which is specifically designed for the Asian market, gently removes the molded parts from the mold and sets them down on a conveyor belt. As they are of low height and telescopic design, the systems are suitable for confined spaces. Powerful servo motors ensure that the vertical mold-entry axes are extremely dynamic and accurate, enabling fast removal, precise and vibration-free movements and short cycle times.

 

Demag presents 48-cavity conjoined water cap production system


Demag Plastics Machinery Ningbo (Booth: 4.1C32) has a water cap production system marking its first show presence in China at CHINAPLAS. 


Systec 210-1450 SP is a 48-cavity lightweight conjoined water cap production system. It has a product weight of only 1.2g and a molding cycle of less than 3 seconds. The cap does not separate from the bottle after opening, making it easier to recycle and reuse, thus aligning with the concept of low-carbon environmental protection.


Meanwhile, the Systec C SP injection molding machine with hybrid drive concept is optimized for maximum performance and energy efficiency. With rugged construction, the machine can reliably deliver outstanding results with long durability and minimum maintenance costs. Integrated activeMotionControl drive technology also ensures high dynamics, precision and availability.


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Source：Adsale Plastics Network Date ：2024-04-24 Editor ：RC
Copyright： This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

Smart and efficient injection molding machines are put under the spotlight in the manufacturing industry. These advanced machines adopt cutting-edge automation and control technologies to optimize injection molding process, resulting in higher productivity, improved quality, lower energy consumption and reduced costs. 


Chen Hsong debuts two-platen servo drive machine


At its booth, Chen Hsong (Booth: 5.1C32) highlights various injection molding machines, one of which makes its world debut – SUPERMASTER TP-SMART two-platen servo drive injection molding machine.


The TP-SMART is a revolutionary upgrade to the popular TP series of advanced two-platen machines from Chen Hsong. Built upon patented and proprietary technologies, TP-SMART smartly and effectively addresses all major pain points on operating two-platen machines in a single attempt. It is suitable for applications in sectors such as railway, automotive, new energy, etc. 


Chen Hsong_TP-SMART_480.JPG

SUPERMASTER TP-SMART two-platen servo drive injection molding machine makes its debut at CHINAPLAS. 


Another highlight is the MK6 PRO. As the new “professional” grade of the MK6 series, the machine not only inherits high reliability and non-compromising performance from the MK6 series, but also adds a brand-new, next-generation, high-end computing control platform, meticulously fine-tuned mechanics and hydraulics, and state-of-the-art control algorithms. 


Chen Hsong also showcases SPARK AE Series all-electric injection molding machine, an all-electric product line ideal for production of mass volume, fast cycle, high precision and demanding parts with the lowest power consumption level in the industry and superior long-term stability. The SPARK AE series is particularly suitable for medical, automotive parts, E&E and toys production.


Fu Chun Shin introduces energy-saving multi-component machine 


Fu Chun Shin (Booth: 4.1C18) showcases the FB-300Re which is a PET + TPE dual-material, dual-color, multi-component molding system with an electric injection unit. It is equipped with a 1-in-1 crisper mold (box + lid) and a SEPRO automated take-out system. The molding cycle is about 30 seconds. 


The space occupied by the machine is reduced by 15% when compared with machines in the same specification. The overall rigidity of the new clamping mechanism is increased by 15%. The mold load is increased by 10%, and with a high-end electric turntable, the speed is increased by 10%.


The movable mold and the large column are designed to have no contact, the opening and closing speed of the mold is increased by 15%. The injection unit is configured with linear slide rail, which saves energy by 10%. The piping adopts new technology with no welding design. The system accuracy is higher, and the response speed is increased by 20%.


Arburg demonstrates LSR application with electric Allrounder


Arburg (Booth: 4.1D42) presents a production cell centered around an electric Allrounder from the Golden Electric series and demonstrates liquid silicone rubber (LSR) application with it.


With a clamping force of 1,000 kN, LSR cylinder and vacuum equipment, the electric Allrounder 470 E Golden Electric injection molding machine produces valves made of LSR for use in cars. Using an 8-cavity mold, eight LSR components weighing 0.8 grams each can be produced in a cycle time of around 55 seconds. Injection is sprueless and takes place directly via a pneumatic cold runner system.


Arburg_480.JPG

Arburg demonstrates LSR application with the electric Allrounder 470 E Golden Electric machine. 


A Flexlift 10 linear robotic system, which is specifically designed for the Asian market, gently removes the molded parts from the mold and sets them down on a conveyor belt. As they are of low height and telescopic design, the systems are suitable for confined spaces. Powerful servo motors ensure that the vertical mold-entry axes are extremely dynamic and accurate, enabling fast removal, precise and vibration-free movements and short cycle times.

 

Demag presents 48-cavity conjoined water cap production system


Demag Plastics Machinery Ningbo (Booth: 4.1C32) has a water cap production system marking its first show presence in China at CHINAPLAS. 


Systec 210-1450 SP is a 48-cavity lightweight conjoined water cap production system. It has a product weight of only 1.2g and a molding cycle of less than 3 seconds. The cap does not separate from the bottle after opening, making it easier to recycle and reuse, thus aligning with the concept of low-carbon environmental protection.


Meanwhile, the Systec C SP injection molding machine with hybrid drive concept is optimized for maximum performance and energy efficiency. With rugged construction, the machine can reliably deliver outstanding results with long durability and minimum maintenance costs. Integrated activeMotionControl drive technology also ensures high dynamics, precision and availability.


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