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Home > News > Medical

Here It Comes! Integrated Solution for COVID-19 Self-test Kits

YIZUMI Holdings Co., Ltd.     Elite Member
Source：YIZUMI Date ：2022-04-27 Editor ：YIZUMI

20220425160536.gif

“No need to line up for testing”, “flexibly used on different occasions”, “getting results within 15 minutes”, “easy to use”…

As a more convenient diagnostic method for COVID-19, self-test kits have become a hot topic in a short time.

网络图需注明图片来自网络.png
Picture from the Internet

The popularity of at-home COVID-19 tests brought manufacturers not only new market opportunities but the challenge of cost control.
YIZUMI, as an integrated solution provider of injection molding production, is dedicated to providing customers with cost-effective solutions.
Let’s take a closer look at the integrated solution of self-test kit:

Self-test kit: made up of top case and bottom case



样品01.jpg

样品02.jpg

Quality requirements and processes：

  • NOT allow warping, deformation, flash and apparent flow mark. 

  • Robot pick-up

  • Marking treatment on the top case’ s surface, like spray printing or laser marking

Common material: PS
Mold structure: It usually adopts the design of semi-hot-runner and edge-gate to ensure the beautiful appearance of products. It also can effectively control the cost of mold and material and reduce the cycle time.
Common cavity number: 32, 48, 64 
Common machine range: 200 tons, 260 tons, 320 tons, etc.
 
In addition to the startup cost for machines and molds, the production efficiency of a single machine, namely the cycle time, is the essential factor determining the production cost. Let us take 32-cavity mold as an example, performing it under the common production cycle (15s, 11s, and 8.5s) to see the capacity difference. 

 

数据.png


The above data shows huge differences in the production capacity, up to 2 million pieces per month, though using the same 32-cavity mold. Clearly, how important to choose suitable injection molding machine！


YIZUMI injection molding machine is a perfect choice for you! It can satisfy different demands of production capacity and investment cost. Particularly the following two series:


1.YIZUMI A5 Series High-end Servo Injection Molding Machine



A5S.jpg


A5 Series is one of YIZUMI's best sellers. Being equipped with the third-generation servo hydraulic system, A5 Series machine has the advances of strong power, fast response, and low energy consumption. Support with suitable molds, the molding cycle time of self-test kits can be reduced to 11±1 seconds.


2.YIZUMI PAC Series High-speed Injection Molding Machine



PAC.png


PAC Series features with high rigidity, fast injection speed, quick mold opening and closing, and short response time. With suitable molds, the molding cycle time of self-test kits can be shortened to 8.5±1 seconds.


We can offer the integrated solution of self-test kit, involving machine, mold, robot, etc. Up to now, this solution has been applied to many customers.

Warm reminder
In addition, YIZUMI also provides other great solutions for other medical products, such as virus transport mediums, deep well plates, PCR plates, etc. Please feel free to contact us!




*The Data above were acquired by testing in the factory, only for your reference. As to the specific data, please refer to the actual equipment.

E-mail:imm@yizumi.com


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Injection molding machines

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YIZUMI Holdings Co., Ltd.     Elite Member
Source：YIZUMI Date ：2022-04-27 Editor ：YIZUMI

20220425160536.gif

“No need to line up for testing”, “flexibly used on different occasions”, “getting results within 15 minutes”, “easy to use”…

As a more convenient diagnostic method for COVID-19, self-test kits have become a hot topic in a short time.

网络图需注明图片来自网络.png
Picture from the Internet

The popularity of at-home COVID-19 tests brought manufacturers not only new market opportunities but the challenge of cost control.
YIZUMI, as an integrated solution provider of injection molding production, is dedicated to providing customers with cost-effective solutions.
Let’s take a closer look at the integrated solution of self-test kit:

Self-test kit: made up of top case and bottom case



样品01.jpg

样品02.jpg

Quality requirements and processes：

  • NOT allow warping, deformation, flash and apparent flow mark. 

  • Robot pick-up

  • Marking treatment on the top case’ s surface, like spray printing or laser marking

Common material: PS
Mold structure: It usually adopts the design of semi-hot-runner and edge-gate to ensure the beautiful appearance of products. It also can effectively control the cost of mold and material and reduce the cycle time.
Common cavity number: 32, 48, 64 
Common machine range: 200 tons, 260 tons, 320 tons, etc.
 
In addition to the startup cost for machines and molds, the production efficiency of a single machine, namely the cycle time, is the essential factor determining the production cost. Let us take 32-cavity mold as an example, performing it under the common production cycle (15s, 11s, and 8.5s) to see the capacity difference. 

 

数据.png


The above data shows huge differences in the production capacity, up to 2 million pieces per month, though using the same 32-cavity mold. Clearly, how important to choose suitable injection molding machine！


YIZUMI injection molding machine is a perfect choice for you! It can satisfy different demands of production capacity and investment cost. Particularly the following two series:


1.YIZUMI A5 Series High-end Servo Injection Molding Machine



A5S.jpg


A5 Series is one of YIZUMI's best sellers. Being equipped with the third-generation servo hydraulic system, A5 Series machine has the advances of strong power, fast response, and low energy consumption. Support with suitable molds, the molding cycle time of self-test kits can be reduced to 11±1 seconds.


2.YIZUMI PAC Series High-speed Injection Molding Machine



PAC.png


PAC Series features with high rigidity, fast injection speed, quick mold opening and closing, and short response time. With suitable molds, the molding cycle time of self-test kits can be shortened to 8.5±1 seconds.


We can offer the integrated solution of self-test kit, involving machine, mold, robot, etc. Up to now, this solution has been applied to many customers.

Warm reminder
In addition, YIZUMI also provides other great solutions for other medical products, such as virus transport mediums, deep well plates, PCR plates, etc. Please feel free to contact us!




*The Data above were acquired by testing in the factory, only for your reference. As to the specific data, please refer to the actual equipment.

E-mail:imm@yizumi.com


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Here It Comes! Integrated Solution for COVID-19 Self-test Kits

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